KH092-060A High Flux Toroid Core 23.60×14.40×8.89 60µ

KH092-060A

Overview

KH092-060A is a high-performance toroid core manufactured by KDM, a reputable name in passive components. This magnetic core is specifically designed for applications requiring high flux density and excellent energy storage capabilities. Toroid cores, characterized by their doughnut shape, are fundamental components in various electronic circuits, primarily used in inductors, transformers, and chokes. Their closed-loop magnetic path minimizes leakage flux, leading to higher efficiency and reduced electromagnetic interference (EMI). The ‘High Flux’ designation indicates its suitability for demanding power applications where saturation resistance is crucial, ensuring stable performance under varying load conditions. KDM’s expertise in magnetics ensures this component meets stringent industry standards for reliability and performance.

Key Specifications

This High Flux Toroid Core boasts several critical attributes that define its performance and application suitability:

• Series: High Flux – This indicates the core material is optimized for high magnetic flux density, making it ideal for power applications where high energy storage and resistance to saturation are paramount.
• Weight (g): 1.490 – A relatively lightweight component, facilitating easier integration into space-constrained designs and contributing to the overall lighter weight of the end product.
• Core Material: High Flux – The specific composition of the core material, designed to handle high magnetic fields without saturating, which is essential for efficient power conversion and filtering.
• Mounting Type: Through Hole – This specifies that the core is intended for mounting using leads that pass through holes on a printed circuit board (PCB), a common and robust mounting method for power components.
• Component Type: Magnetic Core (Toroid) – Clearly identifies the product as a toroid-shaped magnetic core, emphasizing its primary function in creating inductors or transformers.
• AL Value (nH/N²): 51 – The inductance factor, representing the inductance per turn squared. An AL value of 51 nH/N² allows engineers to precisely calculate the required number of turns for a desired inductance value in their coil designs.
• Permeability (µ): 60 – This value indicates how easily the core material can be magnetized. A permeability of 60µ signifies a material well-suited for applications requiring a balance between high inductance and good high-frequency performance, often found in power inductors and chokes.
• Effective Area Ae (cm²): 0.388 – The effective cross-sectional area of the core, crucial for calculating magnetic flux density and determining the core’s ability to handle power without saturating.
• Effective Length le (cm): 5.880 – The average length of the magnetic path within the core, used in conjunction with Ae to determine the core’s magnetic properties and volume.
• Dimensions OD×ID×HT (mm): 23.60×14.40×8.89 – These are the precise outer diameter (OD), inner diameter (ID), and height (HT) of the core before coating. These dimensions are critical for mechanical fit and winding calculations.
• Effective Volume Ve (cm³): 2.280 – The effective magnetic volume of the core, an important parameter for energy storage calculations and thermal management.
• Dimensions After Coating (mm): 24.30×13.77×9.70 – These dimensions account for the protective coating applied to the core, which provides electrical insulation and mechanical robustness. These are the final dimensions for design integration.

Features and Benefits

• Excellent Saturation Resistance: The High Flux material allows the core to maintain its inductance over a wide range of DC bias currents, preventing saturation and ensuring stable operation in high-current applications.
• High Energy Storage Capability: Optimized for efficient energy storage, making it ideal for power inductors and chokes in switch-mode power supplies (SMPS) and DC-DC converters.
• Reduced EMI: The toroid shape inherently provides a closed magnetic path, which minimizes stray magnetic fields and reduces electromagnetic interference, leading to cleaner power delivery.
• Compact and Robust Design: With precise dimensions and a protective coating, the KH092-060A offers a compact footprint while ensuring mechanical durability and electrical insulation.
• Versatile Application: Suitable for a broad spectrum of power electronics, offering flexibility for designers across various industries.

Typical Applications

This KDM High Flux Toroid Core is a versatile component finding its use in numerous demanding electronic applications:

• Switch-Mode Power Supplies (SMPS): Essential for creating efficient power inductors and output chokes in SMPS, where its high saturation resistance and energy storage capabilities ensure stable voltage regulation and ripple current reduction.
• DC-DC Converters: Utilized in buck, boost, and buck-boost converters to store energy during switching cycles, providing smooth and regulated DC output voltages for various electronic devices.
• Power Factor Correction (PFC) Circuits: Employed in PFC inductors to improve the power factor of AC-DC power supplies, reducing harmonic distortion and increasing overall system efficiency.
• Inverters and Converters for Renewable Energy: Critical in solar inverters and wind power converters for filtering and energy storage, helping to convert and manage power efficiently from renewable sources to the grid or load.
• Automotive Electronics: Used in various automotive power management systems, including electric vehicle (EV) charging circuits, onboard chargers, and DC-DC converters for infotainment and safety systems, where reliability and performance under harsh conditions are paramount.

Summary

The KH092-060A High Flux Toroid Core from KDM is a high-performance magnetic component engineered for demanding power electronics applications. Its robust design, excellent saturation characteristics, and efficient energy storage make it an indispensable choice for engineers seeking reliable solutions. This component is stocked and shipped across India by Cirkit Electro Components, Mumbai, ensuring prompt availability for your projects.

Browse more High Flux Cores at Cirkit Electro Components.

Buy KH092-060A online in India from Cirkit Electro Components, Mumbai. GST invoice provided, fast shipping across India, and bulk / quantity pricing available. Add to cart, or contact us for bulk orders and the best price in India.